Solutions for cold, chilled and freezer stores

PU/PIR panels, cold storage doors and matching accessories for stores holding produce, seafood and fresh food from above zero down to -45°C.

From +7°C down to -45°C 50-200 mm PU/PIR panels Matching sliding and hinged doors

Solution overview

The engineering challenge of cold storage

A cold store makes the toughest demands of any envelope: one thermal bridge or one open joint pushes the electricity bill up for the store's whole life, quite apart from the condensation that can spoil the goods.

Phu Son supplies the complete store envelope: solid-core PU/PIR panels, a tight interlocking joint, purpose-made sliding and hinged doors, and a matching set of trims and corner pieces. Every panel is made to the chamber's exact dimensions, which keeps on-site joints to a minimum.

Specific technical requirements

  • Operating temperature range Chilled stores at +7°C · cold stores down to -20°C · freezer stores from -20°C to -45°C
  • Recommended insulation core PU at 40±3 kg/m³ or PIR at 45±3 kg/m³
  • Panel thickness by temperature 100-125 mm for chilled stores · 150-200 mm for freezer stores
  • Tightly sealed joints A standard interlocking joint combined with sealant to break the thermal bridge

Technical specifications

Recommended materials & specification ranges

All figures below are taken from the Phu Son Group 2026 product catalogue. The final configuration depends on each project's design documents.

PU/PIR interior wall panel

Partitions and ceilings for cold chambers
Insulation core
PU / PIR
Density
PU 40±3 · PIR 45±3 kg/m³
Thickness
40, 50, 75, 100, 125, 150, 200 mm
Surface finish
Steel / stainless steel / aluminium / plain foil 0.40 – 0.80 mm
Effective width
1,130 / 1,152 mm
Length
Up to 18,000 mm

PU/PIR exterior wall panel

External warehouse cladding
Insulation core
PU / PIR
Density
PU 40±3 · PIR 45±3 kg/m³
Thickness
50, 75, 100, 125, 150, 200 mm
Surface finish
Steel / stainless steel / aluminium 0.40 – 0.80 mm
Effective width
1,000 / 1,045 mm
Length
Up to 18,000 mm

Purpose-built cold storage doors

Every door uses 40 kg/m³ PU foam and comes as a single or double leaf, wall-mounted.

Door typeTemperature rangeLeaf thicknessDimensionsHeating element
Sliding door cold store down to -20°C 100 mm 600×600 - 3,500×5,000 mm heating element fitted
Sliding door deep-freeze and freezer store -20°C to -45°C 125 - 150 mm 600×600 - 3,500×5,000 mm heating element fitted
Hinged door above-zero store over +7°C 50 mm 600×600 - 1,500×2,500 mm no heating element
Hinged door deep-freeze and freezer store -20°C to -45°C 75 mm 600×600 - 1,500×2,500 mm no heating element

Pre-assembled cold storage unit specifications

The WCB line is for produce (vegetables, roots and fruit); the WFB line is for fresh food (fish, meat and seafood).

Unit typeRefrigerantStore dimensions (W×L×H)Te/Tc temperatureCooling capacityCapacity
WCB 01 R134 2.2 × 2.2 × 2.4 m -5°C / +45°C 1.94 kW 2.8 tonnes
WCB 03 R134 3.3 × 3.3 × 2.4 m -5°C / +45°C 3.37 kW 6.0 tonnes
WCB 06 R134 3.3 × 5.5 × 2.4 m -5°C / +45°C 5.12 kW 10 tonnes
WFB 01 R404 2.2 × 2.2 × 2.4 m -29°C / +45°C 1.64 kW 2.8 tonnes
WFB 03 R404 3.3 × 3.3 × 2.4 m -29°C / +45°C 2.40 kW 6.0 tonnes
WFB 06 R404 3.3 × 5.5 × 2.4 m -29°C / +45°C 3.32 kW 10 tonnes

Scope of supply

Scope handled by Phu Son

  • Cladding and partitions for cold chambers
  • Suspended and load-bearing ceilings for storage chambers
  • Sliding, hinged and dispatch doors
  • U profiles, R-bars and internal/external corner trims
  • BK Cool industrial refrigeration units

Download the catalogue & full specification tables

The inside of a modular cold store built with Phu Son panels

Process

Four delivery steps

  1. Consultation & site survey

    We take your requirements, survey the existing site and advise on the optimal material build-up for the applicable loads, temperatures and standards.

  2. Design sign-off & quotation

    We prepare the bill of materials, take off quantities from your drawings and quote to the exact ordered dimensions.

  3. Made-to-measure production

    Manufactured in our own plants to each project's exact dimensions, with quality control on every batch.

  4. Delivery & installation support

    On-schedule delivery, technical support during installation and on-site problem solving.

Reference

Projects supplied

C&G Smart Warehouse, Dong Van II

C&G Smart Warehouse, Dong Van II

Client
C&G Vietnam Investment JSC
Location
Dong Van II Industrial Park, Duy Tien, Ha Nam
Products
50 mm EPS exterior wall panel
Quantity
10,000 m²
JW Agricultural Products Co., Ltd.

JW Agricultural Products Co., Ltd.

Client
JW Agricultural Products
Location
Lot H2, Phuc Ung Industrial Cluster, Son Duong, Tuyen Quang
Products
Javta SeamLock 500 roofing panel
Quantity
4,366 m²

Send your drawings, get a bill of materials and a quote

Phu Son's engineers take off quantities from your drawings, propose a suitable panel configuration and quote to the exact ordered dimensions.

Request a quote